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Checked luggage: the size and weight that won't cost you extra

Most economy fares allow 23 kg per bag. The trap is a suitcase so heavy, or so big, that you pay extra before you've packed a gift.

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Clothes and shoes packed in an open suitcase
Photo: Arnel Hasanovic on Unsplash

Most economy fares allow 23 kg per checked bag. The trap isn't packing too much; it's a suitcase so heavy or so big that you're paying extra before you've added a single gift. Choose a case of 157 cm or less in total (length + width + height, wheels included) that weighs under 5 kg empty.

That size fits Air Canada (158 cm) and WestJet (157 cm) and leaves most of your 23 kg for your things. Flying Emirates? It allows only 150 cm, so check your airline in the table below.

Medium beats large

A "medium" suitcase of about 65–70 cm tall usually lands at about 150–157 cm in total. "Large" 75–80 cm cases often go over 158 cm, and filled to the top they weigh more than 23 kg anyway. A medium hard-shell spinner is the size we'd pick for most trips; polycarbonate flexes instead of cracking when baggage handlers are having a day.

If weight is your problem, a soft-side checked bag under 4 kg leaves more of your allowance for gifts and food from home, and it expands for the trip back. Just watch the 158 cm limit when it's fully expanded.

An airport baggage claim hall with conveyor belts
Two medium bags are easier to keep under 23 kg than one huge one. Photo: Alexander Schimmeck on Unsplash

Flying home with gifts

Two medium bags are much easier to keep under 23 kg each than one giant one, and many long-haul economy fares to South Asia and the Gulf include two. A two-piece luggage set works well here: the carry-on nests inside the big case when you fly out light.

Don't pay for the last kilo

Airlines charge per kilo or a flat fee once you pass 23 kg. A digital luggage scale settles it at home, after the last box of sweets goes in, and it's small enough to pack for the return. Add a TSA-approved combination lock if you connect through the US: security can open it without cutting it, and there's no key to lose.

The rules

Checked bag limits by airline

AirlineWeight (economy)Size (L + W + H)
Air Canada23 kg158 cm
WestJet23 kg157 cm
Porter23 kg158 cm
Emirates23 kg150 cm
Qatar Airways23 kg158 cm
KLM23 kg158 cm

Most economy fares; some fare types include no checked bag, and premium cabins allow more. Check your booking.

In this article

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Best size for most trips

Samsonite Freeform Medium Spinner

SpecsAbout 71 × 50 × 34 cm (about 155 cm in total), 3.85 kg empty

Under Air Canada's 158 cm and WestJet's 157 cm checked limits.

Why we picked it
  • Fits the limits on Air Canada, WestJet and most international airlines
  • Holds about 23 kg of packing before you hit the weight limit
  • Polycarbonate flexes instead of cracking when handled roughly
Check price on Amazon.ca
Lightest

Travelpro Maxlite 5 Medium Expandable Spinner

SpecsSoft-side and expandable, from Travelpro's lightest line

Check the listing's total size is 157 cm or less, and keep it unexpanded to stay under.

Why we picked it
  • Leaves more of your 23 kg for gifts and food from home
  • Expands for the trip back (but watch the 158 cm limit)
  • Outside pockets for last-minute things
Find it on Amazon.ca
Flying home with gifts

Two-piece luggage set

Look forMedium + carry-on, nest inside each other

Why we picked it
  • Two bags of 23 kg are allowed on many long-haul economy fares to South Asia and the Gulf
  • The carry-on nests inside when you fly out light
  • Make sure the carry-on also fits 55 × 36 × 23 cm
See options on Amazon.ca
Avoid overweight fees

Etekcity digital luggage scale

SpecsWeighs up to 50 kg (Etekcity)

Why we picked it
  • Airlines charge per kilo or a flat fee once you pass 23 kg
  • Weigh at home after the last gift goes in
  • Small enough to pack for the trip back
Check price on Amazon.ca
Lock it properly

TSA-approved luggage lock

Look forCombination, TSA-recognised

Why we picked it
  • Security can open a TSA lock without breaking it on flights through the US
  • Combination means no key to lose
  • Bright colour helps spot your bag on the belt
See options on Amazon.ca

As an Amazon Associate I earn from qualifying purchases.

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Questions

Common questions

What size suitcase can I check on Air Canada?

Up to 158 cm in total (length + width + height, including wheels and handles) and 23 kg in economy.

What size checked bag does WestJet allow?

Up to 157 cm in total and 23 kg in economy.

Is a hard-shell or soft-side suitcase better for checked luggage?

Hard-shell (polycarbonate) protects fragile things and sheds rain; soft-side is lighter and expands. If you're often close to 23 kg, the lighter bag helps.

Sources

Checked October 22, 2026. Airline rules change, so check with your airline before you fly.

More

Baggage limits by airline